Automatic FRP Winding Machine
description1
Main Configuration
No. |
Part Name |
QTY |
Notes |
1 |
Automatic glue mixing and dipping system |
1 |
KS05-50 |
2 |
Computer Controlled Horizontal Winding System |
1 |
FW200×1000 |
Parameter Function Requirement of Automatic Dispenser
Mixing ratio and requirements |
Stable proportion, accurate measurement and sufficient mixing |
Range of Radio |
100:100 (weight ratio) can be customized according to requirements |
Range of delivery capacity |
38ml-196ml/shot (1500ml/min) |
Delivery Density |
±2％ |
Mixing method |
Static mixing |
Basic Principle and Composition of Dispenser Machine
Main configuration of Dispenser machine
Main Agent Barrel
Type |
SUS304 Simple pressure barrel |
volume |
60L/ 1pc |
Feeding method |
Vacuum suction |
Special configuration |
Barrel with minimum limited sensing Manual stop valve between barrel and pump section |
Hardening Agent Barrel
Type |
SUS304 Simple pressure barrel |
volume |
60L/ 1pc |
Feeding method |
Vacuum suction |
Special configuration |
Barrel with minimum limited sensing Manual stop valve between barrel and pump section |
Main Metering Pump
Type |
Volume measurement method |
Metering pump diameter |
Φ40 |
Materials for metering pump chambers |
SUS304Nitriding treatments |
Piston material |
SUS304Nitriding treatments |
Pump section check valve |
3T SUS+PTFE+EPDM |
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Remark |
Check valves and metering pumps are customized |
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Hardener Metering Pumps Section
Type |
Volume measurement method |
Metering pump diameter |
Φ50 |
Materials for metering pump chambers |
SUS304Nitriding treatments |
Piston material |
SUS304Nitriding treatments |
Pump section check valve |
3T SUS+PTFE+EPDM |
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Drive Source
Drive method |
Cylinder drive |
Remark |
Power AC220V Air source (0.5Mpa~0.7Mpa) |
Mixing Section
Static mixing |
Method |
Double liquid valve Static mixing |
Specification |
MS13-32 Switzerland MIXPAC |
Pipeline - Piping part
Pump OUT pipe |
Main agent |
Category |
34PW (Imported from Japan, seamless anti-breathable crystals) |
Size·Length |
3/8 lengths to be made |
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Hardening agent |
Category |
34PW (Imported from Japan, seamless anti-breathable crystals) |
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Size·Length |
3/8 lengths to be made |
Basic motion coordinate parameters for winding machines
● Mandrel rotation - first coordinate.
● Maximum main axis speed: 200rpm.
● Maximum diameter of winding core mould: Φ200mm.
● Maximum weight of core mould (including products): 20kg.
● Clamping method: three-jaw chuck on the main axis side, equipped with a special fork, and pneumatic + rotation fixed cone for the cocktail.
● Main axis drive: Japanese AC servo motor + domestic precision gear reducer.
● Main axis center height: 1050mm.
● Horizontal movement of trolley - second coordinate.
● Winding length: ≤1000mm; horizontal routing of trolley: ≤1200mm.
● Maximum running speed of the trolley: 0.5m/s.
● Trolley drive: gears, rack and pinion.
● Trolley positioning guide: Taiwan ABBA precision linear guide rail pair.
● Trolley drive: Japan Panasonic AC servo motor + domestic precision gear reducer.
● Trolley support unit height drop.
Others machine parameter
Winding angle: 54° to 90°; repeat positioning accuracy of the trolley: ±0.25mm; tail body movement: 600mm; winding tension: ≤30kg. Max. yarn capacity: 6 balls; max. product eccentricity: 5kg.
Diagram of the dipping tank
