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Automatic Industrial Membrane Sheet Cutting and Folding Machine

The machine is equipped with a wide membrane auto cutting, automatic net cutting, automatic membrane folding and finished product unloading.

The machine adopts advanced servo drive mode with precision tooling, touch screen and PLC control system with human-machine interface, foot switch control and  safety fence protection to ensure safe operation and easy of use.

    description1

    Main Components List

    No.

    Machine section Name

    QTY

    Notes

    1

    Auto cutting membrane and membrane feeding section

    1

    Servo motor, Pneumatic components

    2

    Auto cutting net and folding membrane section

    1

    Servo motor, Pneumatic components

    3

    Welding for membrane and net

    1

    Ultrasonic welding

    4

    Electrical control system

    1

    Famous brand

    Technical Parameters

    Range of application

    Suitable for most membrane models currently on the market (adjustable) 8040、4040、2540、4021

    Frame materials

    European standard industrial heavy duty aluminium profiles

    Operation

    Automatic operation Manned guards

    Production Efficiency

    2 leaves/min 8 hour output estimated at 1000 leaves

    Power

    AC 220V / ≤ 2 KW

    Air source pressure

    0.4 ~ 0.6 Mpa

    Suitable membrane

    Dry membrane, wet membrane  diameter≥600mm width 1100mm

    Suitable net

    diameter≥600mm width 1100mm

    Cutting length

    600mm-1200mm

    Add function

    Tape on the crease

    Detect function

    Light box detecting Monitoring point detecting

    Air tension axis

    Weight ≥ 100 kg Magnetic powder tension control

    Unloading method

    Automatic unloading to the platform Automatic stop when full

    Product Structure(for reference only)

    aegbg-2pv2

    Main configuration List

    Main Installations

    Installations Content

    QTY

    Note

    Auto cutting membrane system

    Pulling MEM section

    1

    SMC AirTAC cylinder Custom machined parts

    Siemens servo motors

    Cutting MEM section

    1

    SMC AirTAC cylinder Custom machined parts

    Auto trimming part

     

    1

    SMC AirTAC cylinder Custom machined parts

    Membrane feeding system

    Transfer section

    1

    Custom machined parts, rollers, German Siemens servo motors SMC cylinders, etc.

    Auto cutting net system

    Pulling net section

    1

    German Siemens servo motors SMC cylinders, etc.

     

    Cutting net section

    1

    SMC cylinder Brand cutters

    Control part

    Electrification control

    1

    Germany Siemens PLC, Siemens touch screen, Omron, Schneider, LG and other brand electrical components

    Performance Advantages

    A. High product compatibility.

    B. The machine is fully compatible with the production of most models of finished membranes in the current industrial membrane market, and is quick and easy to adjust.

    C. High degree of automation

    D. The machine is fully automated with automatic membrane cutting, net cutting, membrane folding and welding processes, taking only 2 - 30 seconds to achieve the entire process of membrane folding.

    E. High qualification rate of finished products

    F. The machine adopts a variety of combination tools to ensure that the process of cutting and folding membrane does not run off and is not wasted, thus comprehensively improving the qualified rate of finished products, saving labour and greatly improving production efficiency.

    G. Good safety and reliability

    H. Safety fence, mechanical limit, sensor monitoring, interlock control and other safety measures are adopted in key parts of the machine to ensure smooth operation and commissioning process, minimum risk of mistake operation and other uncertainties to avoid unnecessary injuries and losses.

    I. Significant cost savings
    ● The efficiency of the machine is greatly improved compared to manual membrane cutting, and at least 4-5 people are saved.
    ● Losses caused by staff turnover are avoided, as the labour intensity of the staff is greatly reduced compared to manual membrane cutting, and the staff engaged in membrane cutting are only required to be on duty, reducing an important factor in staff turnover.

    Details

    Size of machine: 3000mm×1662mm×1860mm

    656A0579656A0580656A0587

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