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Automatic RO Membrane Rolling Machine for Domestic Use

Main Technical Parameters of rolling machine

Scope of application

Suitable for most domestic membrane models currently on the market (adjustable)

Included model: 1812 (2-layer membrane) ~ 3013 (6-layer membrane) Maximum roll diameter 100mm

Frame

European standard industrial heavy duty aluminum profile

Operation

Single operation(35s-45s/pc,calculated with model 1812 model 2-layer membrane) suitable for manual proficiency

Delivery Gluing

Automatic glue application by robot (to ensure uniform glue line and adjustable width)

Power

AC 220V / 5KW

Air source pressure

0.4 ~ 0.7 Mpa

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    Main Technical Parameters of dispenser

    Mixing ratios and requirements

    Stable proportions, accurate dosing and adequate mixing

    Radio Range

    100:100(Weight radio )Can be customized according to requirements

    Delivery Range

    3.5g-17.6g (Take Fuller's glue as an example)

    Delivery Density

    ±2%

    Mixing Method

    Static mixing

    Main configuration of the roll-making system

    Main Installations

    Installations Content

    QTY

    Note

    Feeding center tube part

    Fixed Cone System

    1

    AirTac cylinder custom machined components

    Pneumatic tooling heads

    1

    Precision Bearings Special Customized Parts Material SUS304

    Rolling System

    Servo Motor

    1

    Germany Siemens Servo Motor 400W

    Reduction gear 

    1

    Domestic

    Transfer Part

    1

    Domestic

    Tape Winding System

    Transfer Part

    1

    Shangyin Ball Screw Customized machined components

    Reduction gear 

    1

    Domestic

    Servo Motor Driven

    1

    Germany Siemens Servo Motor 400W

    Tape cutting cylinder

    1

    AirTac cylinder custom machined components

    MEM, Spacer Transfer Part

     

    1

    AirTac cylinder Germany Siemens Servo Motor

    Ultrasonic Welding

     

    1

    Domestic

    Spacer installation tension Axis

     

    1

    Easy to disassemble when installing the spacer

    Tension controller

     

    1

    The tension value can be displayed directly

    Basic configuration Part

    Wheel and foot movable

    Fixed rack table

    1

    Industrial heavy duty APS aluminium profiles, Customized

    Device Basic configuration system

    1

    Taiwan HIWIN lead rails, custom machined components

    Electric control cabinet electrical control Part

    1

    Germany Siemens PLC, Siemens touch screen (10") Omron,Schneider, LG and other brand components

    Product Display

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    Main configuration of dispensing machine

    Main agent barrel

    Type

    SUS304 Simple pressure barrel

    Volume

    20L 1pc

    Feeding method

    Vacuum suction

    Special configuration

    Barrel with minimum limited sensing

    Manual stop valve between barrel and pump section

    Hardening agent barrel

    Type

    SUS304 Simple pressure barrel

    Volume

    20L/ 1pc

    Feeding method

    Vacuum suction

    Special configuration

    Barrel with minimum limited sensing

    Manual stop valve between barrel and pump section

    Main metering pump

    Type

    Volume measurement method

    Metering pump diameter

    Φ15

    Materials for metering pump chambers

    SUS304Nitriding treatments

    Piston material

    SUS304Nitriding treatments

    Pump section check valve

    3T  SUS+PTFE+EPDM

    Remark

    Check valves and metering pumps are customized

    Hardener metering pumps section

    Type

    Volume measurement method

    Metering pump diameter

    Φ15

    Materials for metering pump chambers

    SUS304Nitriding treatments

    Piston material

    SUS304Nitriding treatments

    Pump section check valve

    3T  SUS+PTFE+EPDM

    Remark

    Check valves and metering pumps are customized

    Drive Source

    Drive method

    Siemens Servo motor drive

    Remark

    Power AC220V Air source (0.5Mpa~0.7Mpa)

    Mixing Section

    Static mixing

    Method

    Double liquid valve Static mixing

    Specification

    MS08-24 Switzerland MIXPAC

    Pipeline - Piping part

    Pump OUT pipe

    Main

    agent

    Category

    34PW (Imported from Japan, seamless anti-breathable crystals)

    Size·Length

    1/4 lengths to be made

    Remark

     

    Hardening agent

    Category

    34PW (Imported from Japan, seamless anti-breathable crystals)

    Size·Length

    1/4 lengths to be made

    Performance characteristics of the machine

    ● Realize the whole process for the closed-loop tension control of spacer, ultrasonic welding of the central tube and spacer, automatic transfer membrane, automatic glue line, rolling membrane, tension membrane roll, outer ring tape forming and automatic finished product unloading.

    ● The advanced servo drive mode is adopted to cooperate with precision tooling and three-axis manipulator gluing operation, which provides a reliable guarantee for the quality of finished products;

    ● The machine is reasonable in design, beautiful in appearance, convenient in installation and durable in use.

    It adopts the touch screen and PLC control system of human-machine interface, automatic tension adjustment, closed-loop control, infrared light fence safety protection and other facilities to ensure the safe operation and ease of use of the machine.

    ● Motor: Siemens

    ● PLC: Siemens

    ● Touch screen: Siemens

    ● Cylinder: AirTAC SMC

    ● Drive screw: Taiwan Shangyin

    ● Contactor: Schneider

    ● Power and Relay: Omron

    ● Switch Contactor: Schneider

    ● Proximity Switch sensor switch photoelectric sensor: South Korea Autonics

    ● Commercial product: Japan Misumi

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