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Automatic RO Membrane Sheet Cutting and Folding Machine

Double-station horizontal high-speed membrane sheet cutting and folding machine, adopts advanced Siemens servo drive mode, precision stepper motor and special related tooling parts. The quality of the finished products provides a reliable guarantee; the touch screen and PLC control system of the Siemens brand man-machine interface can be used to optimize the design of the program to the greatest extent, and can realize remote online monitoring, modification, uploading of programs and other operations, for the follow-up machine. After-sales service and maintenance provide the fastest, most convenient and effective guarantee; machine-related motion interference devices ensure the safe and stable operation of the machine through program interlock protection and other settings; the whole machine is reasonably designed, beautiful, and easy to install. Useful and durable.

The machine can meet the cutting and folding operations of products of various sizes and specifications, covering the width of the membrane within 1060-1020; the high-speed machine membrane can be compatible with the needs of different widths within the range of 250~330mm.

    description1

    Main Configuration List

    No.

    Machine section Name

    QTY

    Notes

    1

    Auto cutting membrane and membrane transfer section

    2

    Servo motor, Pneumatic components

    2

    Auto cutting net and folding membrane section

    2

    Servo motor, Pneumatic components

    3

    Welding for membrane and unloading

    2

    Servo motor, Pneumatic components, Ultrasonic welding

    4

    Electrical control system

    1

    Famous brand

    Appearance & Size (for reference only)

    It includes a rotating arm, a hinge shaft, a cylinder, an air expansion shaft and a bearing. The rotating arm is connected with the hinge shaft, the bottom of the pneumatic expansion shaft is connected with the bearing, and the cylinder is arranged at the bottom of the telescopic device. It can well improve the running accuracy of the air-expanded shaft, reduce the degree of shaft rotational vibration, and is easy to install.

    Machine size: 2300mm×5500mm×1860mm

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    Parameters of Rolling machine

    Range of application

    Suitable for most domestic membrane models currently on the market (adjustable) 250mm-330mm

    Frame

    European standard industrial heavy duty aluminum profile

    Range of membrane width

    1060mm-1200mm

    Operation

    Automatic operation Manual duty

    Production Efficiency

    6S /leaves

    Power

    AC 220V / ≤3 KW

    Air source pressure

    0.4 ~ 0.7 Mpa

    Product Display

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    Main configuration list

    Main Installations

    Installations Content

    QTY

    Note

    Auto cutting and pulling membrane system

    Pulling MEM section

    2

    SMC AirTAC cylinder Custom machined parts

    Germany Siemens servo motors 

    Cutting MEM section

    2

    SMC AirTAC cylinder Custom machined parts 

    Membrane feeding system

    Transfer section

    2

    Custom machined parts, rollers, German Siemens servo motors SMC cylinders, etc.

    Auto cutting net system

    Pulling net section

    2

    German Siemens servo motors SMC cylinders, etc.

     

    Cutting net section

    2

    AirTAC SMC cylinder Brand cutters

    Folding membrane system

    Folding membrane section

    2

    German Siemens servo motors ball screws AirTAC SMC cylinders 

     

    Feeding net section

    2

    German Siemens servo motors AirTAC SMC cylinders 

     

    Unloading section

    2

    German Siemens servo motors AirTAC SMC cylinders 

    Control part

    Electrification control

    1

    Germany Siemens PLC, Siemens touch screen, Omron, Schneider, LG and other brand electrical components

    Performance advantages

    ● Strong product compatibility
    The machine is fully compatible with the production of most types of machine products in the current domestic machine market, such as 1812-3013 and other types of membrane with different widths, and the adjustment is fast and convenient.

    ● High degree of automation
    The machine realizes automatic membrane cutting, automatic net cutting, automatic membrane folding and welding process, and it only takes 12 seconds to realize the whole process of folding membrane.

    ● High qualified rate of finished products
    The machine adopts a variety of combined tooling to ensure that there is no deviation or waste during the membrane cutting and folding process, thereby comprehensively improving the qualified rate of finished products, saving labor, and greatly improving production efficiency.

    ● Good safety and reliability
    The key parts of the machine adopt safety measures such as safety fence, mechanical limit, sensor monitoring, interlock control, etc. to ensure the smooth progress of the machine operation and debugging process, minimize the risk of uncertain factors such as mistake operation, and avoid unnecessary injury and damage.

    ● Significant cost savings
    Compared with manual membrane cutting, the machine efficiency has been greatly improved, and at least 4-5 people have been saved. Avoid the loss caused by the loss of employees. Compared with manual membrane cutting, the labor intensity of employees is greatly reduced. Employees engaged in membrane cutting work only need to be on duty, which reduces an important cause of employee loss.

    Main Spare Parts

    ● Motor: Siemens

    ● PLC: Siemens

    ● Touch screen: Siemens

    ● Cylinder: AirTAC SMC

    ● Drive screw: Taiwan Shangyin

    ● Contactor: Schneider

    ● Power and Relay: Omron

    ● Switch Contactor: Schneider

    ● Proximity Switch sensor switch photoelectric sensor: South Korea Autonics

    ● Commercial product: Japan Misumi

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