Semi-Auto Rolling Machine for Industrial RO Membrane
description1
Main configuration List
No. |
Name of machine part |
QTY |
Note |
1 |
Line Dispensers |
1 |
GS03-30S |
2 |
Platform and Roll Forming Systems |
1 |
JM40-80 |
3 |
Automatic dispenser Robot |
1 |
Valid routing 1500*1000*500mm |
Technical Parameter and Function of Line Dispensers
Mixing ratios and requirements |
Stable proportions, accurate dosing and adequate mixing |
Radio Range |
100:10-100:100 density ±2％ |
Delivery Range |
21g-70g （Take Fuller's glue as an example） |
Delivery Density |
±2％ |
Mixing Method |
Static mixing |
Technical Parameter and Function of Roll Forming
Range of application |
Including model：8040,4040,4021,2540 |
Frame materials |
European standard industrial heavy duty aluminium profiles |
Operation |
Two operators |
Production Efficiency |
8040 every set capacity not less than 4 units/hour, 4040 every set capacity not less than 10 units/hour 8040 total capacity not less than 8 units/hour, 4040 total capacity not less than 20 units/hour |
Membrane layers |
Determined by production process No less than 30 leaves |
Unloading Platform |
≥30 pages |
Delivery Method |
Automatic delivery by robot (guarantees glue line is average, adjustable width and single glue capacity) |
Power |
AC 220V / 5KW |
Air source pressure |
0.4 ~ 0.7 Mpa |
Appearance of the machine construction
Main configuration of the roll-making system
Main Installations |
Installations Content |
QTY |
Note |
Feeding center tube part |
Fixed Cone System |
1 |
Adjustable matching 4040, 8040, 4021, 2540 center tube unlimited deep groove ball bearing telescopic fixed cone. |
Pneumatic tooling heads |
1 |
Customized |
|
Installation of spacer |
|
1 |
Rolling spacer table, air-rising axis, tension controller |
Rolling System |
Servo Motor |
1 |
Germany Siemens Servo Motor 750W |
Reduction gear |
1 |
Professional customized matching 1:10 gear device |
|
Transfer Part |
1 |
Professional customized matching |
|
Tape Winding System |
Tape Winding Part |
1 |
PMI professional Robot with rolling servo for tape winding of any pitch |
Tape Tension Control |
1 |
Tension tape to reduce avoidance of air bubbles during winding |
|
Servo Motor Driven |
1 |
Siemens Servo 400W |
|
Tape Installation Method |
1 |
Professional customized tension Axis for shortest tape changed |
|
Ultrasonic Welding |
|
2 |
Ultrasonic Welding for spacer |
Ultrasonic Welding head |
|
4 |
Fast welding of spacer AirTac cylinder |
Membrane roll Tighten System |
|
1 |
The two-roller tighten method and the tighten cylinder with pressure adjustment system allows for precise adjustment of the membrane roll tightening. |
Basic configuration Part |
Wheel and foot movable Fixed rack table |
1 |
Industrial heavy duty APS aluminium profiles, custom fabrication in Belgium |
Device Basic configuration system |
1 |
Taiwan HIWIN lead rails, PMI modules, I-GUS chain rails, NSK bearings, Misumi top rollers and other custom machined components |
|
Electric control cabinet electrical control Part |
1 |
Siemens PLC, Siemens touch screen (10"), I-gus, Airtac and other branded components |
Main Function of Technical Parameter
1) The whole operation process can be alarmed when there is an abnormality, press the emergency stop switch can stop the operation, after the abnormality is lifted, and release the emergency stop switch make operation continued to complete the unfinished process.
2) The machine is equipped with a rotation rolling motor, ultrasonic welding motor (4 points of ultrasonic welding at the same time, adjustable), a platform lifting motor and automatic tape winding motor, the settings of which can be modified directly on the touch screen, greatly reducing the time wasted when changing models.
3) The machine has a data display, the product type and output data per unit time can be displayed on the data screen for statistical use.
Parameter function requirement of Automatic Dispenser Robot
Range of movement (effective stroke) |
1500*1000*500mm |
Z-Axis negative loading |
5KG |
Repeat Density |
±0.02mm |
Transfer Method |
Ball Screws |
Programming mode |
Hand-held programmer |
Power Input |
AC220V |
Platform |
European standard aluminium profiles |
Movement speed |
10mm-800mm/sec |
Main configuration of Robot
Main Installations |
Installations Content |
QTY |
Note |
Robot System |
X Axis |
1 |
Taiwan Shangyin modules Customized machined parts Germany Siemens Servo Motor 750W |
Y Axis |
1 |
Taiwan Shangyin modules Customized machined parts Germany Siemens Servo Motor 750W |
|
Z Axis |
1 |
Taiwan Shangyin modules Customized machined parts Germany Siemens Servo Motor 400W |
|
Robot Platform |
Aluminium |
1 |
APS aluminium heavy-duty profiles, Belgium Customized processing |
Operate table |
Aluminium |
1 |
APS aluminium heavy-duty profiles, Belgium Customized processing |
Spacer Holder |
1 |
Customized processing |
|
Control Part |
System electrification control |
1 |
Germany Siemens PLC Omron, Schneider, LG and other brand components |
Performance Advantages of Automatic Membrane Rolling Machine
● Robot Auto Spit Glue
The machine adopts a three-axis robot with imported Siemens servo-driven motor to carry out the gluing operation. The gluing line is straight and uniform, with no broken heads and lines and no obvious large head pile-ups.
● High qualification rate of finished products
The machine adopts various combinations of tools to ensure that the membrane is not wrinkled or deflected during the rolling process, and the robot is used to apply glue evenly and reliably.
● High performance of the finished product
As a result of the robot gluing process, each membrane has a consistent track, which maximum the effective area of the membrane and increases the water throughput of the single membrane, resulting in good consistency, high water throughput and high quality of the finished product.
● Good safety and reliability
Safety fence, mechanical limits, sensor monitoring, interlocking control and other safety measures are used in key parts of the machine to ensure smooth operation and commissioning processes, minimum the risk of uncertainties such as misuse and avoiding unnecessary injuries and losses.
● Significant cost savings
● The efficiency of the machine has increased, now one times more efficient than manually. The manual rolling membrane requires a lot of manual action, as opposed to the operation of the membrane rolling machine, which saves a series of actions such as going to the glue machine to receive glue, manually applying glue and marking, etc. The time thus saved can be better used for other preparatory work.
● Avoiding the loss of staff due to staff turnover, as the labour intensity of the staff is greatly reduced compared to manual membrane rolling, and staff working on automatic membrane rolls are often given short breaks to complete their work, an important factor in reducing staff turnover.
● Resin savings, due to the uniformity of the robot spit gluing and minimum the amount of glue while meeting process standards, it is estimated that the use of robot glue application can reduce the amount of glue by at least 30-60%, and save on consumables such as plastic bags and disposable gloves used for manual glue application.
● This is a direct and significant cost saving in the case of low product yield due to manual membrane rolls, as the high yield avoids wastage of centre tubes and film sheets due to scrap.